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Aluminum Case

October 10th, 2009

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need to make an 8mm diameter hole in very tall hollow aluminum casing...any suggestions?

aluminum casing is about 5 meters tall, and 3 meters wide, need to make an 8mm hole near the top without damaging the rest of the casing. the walls of the casing aren't very thick, so i guess drilling is out of the question seeing as it would bend and possibly crack the aluminum....any other ideas that might work?
not allowed to weld anything on it, or damage the rest of the casing in any way

Unfortunately I doubt that this can be done because the drill will stray over the 5 meters. Even if the drill were ground very concentrically, I can't see it making a full 5 meters. Maybe you can weld ears on the outside of the casing?

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