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Flex Cable

June 12th, 2009

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Custom Cable-High Performance Custom Wire and Cable

What makes a wire or cable a custom wire or cable? One would think it would have to be an elaborate cable design, but in reality something as simple as a unique color or printing can make the cable become a custom cable.

Custom wire and cable is not readily available or stocked by distributors or manufacturers. Simply put, custom wire and cable is anything that is made to order specifically for a customer. Hypothetically, let's say you have a commodity cable that you use regularly but now your product design has changed and you need one or two more conductors. You check with your distributor and the manufacture doesn't offer that construction. You now need to turn to a custom wire and cable manufacturer which is set up to run special construction cable with little or no minimums

.Yes you will pay a little higher per foot than you do with the commodity wire however, you get exactly what you need and the performance you require. Prices between custom and commodity cable can't be compared as the construction and materials are different and the quantity produced are much lower with the custom cable. In the end it's all about having choices available to make a better product.

A few benefits of using custom wire and cable include:

• Engineered specifically for your application

• Custom configurations

• Custom colors and/or printing

• Improved performance

You have choices! When having a custom wire or cable designed you a wide range of options to assist in building the right wire or cable for your needs. Some options include:

• Gauge sizes, smaller gauges available

• Insulation and jacket materials

• Type of shielding and construction


Conductor stranding, plating and type

Reverse engineering is used in situations where the origin of a cable is unknown or there is no information about the wire or cable. Engineers in most cases will carefully dissect the wire or cable taking measurements and noting the construction of conductors, cable lay, shielding, fillers and other vital information. A series of tests are performed to determine the insulation and jacket materials. At this point if a customer would like to see improvements in the cable's performance such as a more flexible cable, or higher flex life it should be mentioned to the engineers so changes can be made to the design.

So who uses custom cables? Just about every industry including medical, robotics, aerospace, music/audio, and more. Building a better mousetrap often means designing a product that will exceed its expected performance and the wire and cable needs to be considered as well.

If you do not know much about wire and cable properties, don't be alarmed. Custom cable manufacturers have engineering resources to assist you with every step of the way starting with deermining the right materials and construction based on your application and requirements.

If you have questions about custom wire and cable or a project that you need assistance with, contact Calmont for assistance. Feel free to post any questions or comments you may have. If you enjoyed this article please feel free to share it.

Find Flex Cable On eBay Below:

New Power On Off Volume Control Mute Flex Ribbon Cable Part for Apple iPad Mini
New Power On Off Volume Control Mute Flex Ribbon Cable Part for Apple iPad Mini
$2.04
Samsung 101 GT P5113TS Complete Glossy Touch Screen LTN101AL03 Grd A GLP
Samsung 101 GT P5113TS Complete Glossy Touch Screen LTN101AL03 Grd A GLP
$97.99
New Power On Off Volume Control Mute Flex Ribbon Cable Part for Apple iPad Mini
New Power On Off Volume Control Mute Flex Ribbon Cable Part for Apple iPad Mini
$5.18
ORIGINAL New LCD flex Video Cable SONY VPC EA EB LED M971 015 0101 1593 A
ORIGINAL New LCD flex Video Cable SONY VPC EA EB LED M971 015 0101 1593 A
$16.54
Trackpad + Flex Cable For Apple MacBook Pro Retina 15A1398 Mid 2012 Early 2013
Trackpad + Flex Cable For Apple MacBook Pro Retina 15A1398 Mid 2012 Early 2013
$32.99
New Apple iPad Mini Wifi Bluetooth Signal Antenna Flex Cable Replacement Part
New Apple iPad Mini Wifi Bluetooth Signal Antenna Flex Cable Replacement Part
$5.26
New Charging Charge Port Dock Connector Flex Cable for iPad Mini 1 Black
New Charging Charge Port Dock Connector Flex Cable for iPad Mini 1 Black
$7.52
NEW GENUINE Dell Latitude E7270 Laptop LCD Flex Cable DC02C00AW00 7C9WR
NEW GENUINE Dell Latitude E7270 Laptop LCD Flex Cable DC02C00AW00 7C9WR
$16.99
5C10G00126 Lenovo DC Power Jack  Cable Flex 2 15 15D 2 15 2 15D 45000Z070011
5C10G00126 Lenovo DC Power Jack Cable Flex 2 15 15D 2 15 2 15D 45000Z070011
$14.29
For iPad mini 2 3 Power On Off Volume Button Key Flex Cable Connector Part
For iPad mini 2 3 Power On Off Volume Button Key Flex Cable Connector Part
$9.77
OEM LG G PAD 70 TABLET LK430 REPLACEMENT POWER VOLUME BUTTONS FLEX CABLE
OEM LG G PAD 70 TABLET LK430 REPLACEMENT POWER VOLUME BUTTONS FLEX CABLE
$8.99
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro Unibody 13 in A1342 A1278
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro Unibody 13 in A1342 A1278
$8.65
HP Slate AIO 215 21 Pro Flex Cable AWM 20706 105C 60V VW 1 30 Pin GLP
HP Slate AIO 215 21 Pro Flex Cable AWM 20706 105C 60V VW 1 30 Pin GLP
$25.99
NEW I O USB C Board Flex Cable 821 00861 A for Macbook Pro 13 A1706 2016 2017
NEW I O USB C Board Flex Cable 821 00861 A for Macbook Pro 13 A1706 2016 2017
$29.88
NEW I O USB C Board Flex Cable 821 00861 A for Macbook Pro 15 A1707 2016 2017
NEW I O USB C Board Flex Cable 821 00861 A for Macbook Pro 15 A1707 2016 2017
$29.88
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro A1286 A1297 2008 2012
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro A1286 A1297 2008 2012
$8.65
NEW Keyboard Flex Cable 821 00612 A for Apple Macbook Pro 15 A1707 2016 2017
NEW Keyboard Flex Cable 821 00612 A for Apple Macbook Pro 15 A1707 2016 2017
$12.88
Samsung Galaxy Tab 2 GT P3113 Headphone Jack Audio Plug Flex Replacement Part
Samsung Galaxy Tab 2 GT P3113 Headphone Jack Audio Plug Flex Replacement Part
$4.99
Samsung Galaxy Tab 2 GT P3113 LCD Flex Cable Replacement Part
Samsung Galaxy Tab 2 GT P3113 LCD Flex Cable Replacement Part
$5.99
Apple MacBook Air 12 A1534 Retina 2016 I O Board Flex Ribbon Cable 821 00482 05
Apple MacBook Air 12 A1534 Retina 2016 I O Board Flex Ribbon Cable 821 00482 05
$24.00
Asus K52F lcd flex video cable lvds K52JR 1422 00Q20AS
Asus K52F lcd flex video cable lvds K52JR 1422 00Q20AS
$8.95
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro Retina A1425 A1502 A1398
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro Retina A1425 A1502 A1398
$8.65
Toshiba Thrive AT105 T1016 Wifi 16GB 101 OEM Rear Camera Module CJAA535 A1 GLP
Toshiba Thrive AT105 T1016 Wifi 16GB 101 OEM Rear Camera Module CJAA535 A1 GLP
$16.99
Toshiba Thrive AT105 T1016 Wifi 16GB 101 Genuine Button Board 1414 05DJ000 GLP
Toshiba Thrive AT105 T1016 Wifi 16GB 101 Genuine Button Board 1414 05DJ000 GLP
$20.99
Toshiba Thrive AT105 T1016 Wifi 16GB 101 OEM LCD Video Cable 1422 00XR000 GLP
Toshiba Thrive AT105 T1016 Wifi 16GB 101 OEM LCD Video Cable 1422 00XR000 GLP
$19.99
Toshiba Thrive AT105 T1016 Wifi 16GB 101 Front Facing Webcam 1414 05DK000 GLP
Toshiba Thrive AT105 T1016 Wifi 16GB 101 Front Facing Webcam 1414 05DK000 GLP
$21.99
Samsung Galaxy SM P550 Micro USB Charging Port Audio Jack Flex Cable
Samsung Galaxy SM P550 Micro USB Charging Port Audio Jack Flex Cable
$9.99
Samsung Galaxy TabPro S SM W700 WIFI 12 LCD LVDS Video Cable Flex Ribbon GLP
Samsung Galaxy TabPro S SM W700 WIFI 12 LCD LVDS Video Cable Flex Ribbon GLP
$39.95
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro 13 in A1278 MD101 MD102
LCD Screen LVDS Flex Cable Connector Apple MacBook Pro 13 in A1278 MD101 MD102
$8.65
Samsung Galaxy TabPro S SM W700 WIFI 12 SUB I O Board Cable Flex Ribbon GLP
Samsung Galaxy TabPro S SM W700 WIFI 12 SUB I O Board Cable Flex Ribbon GLP
$34.95
Samsung Galaxy Tab S 105 Original Home Button Flex Cable SM T800 T801 T807
Samsung Galaxy Tab S 105 Original Home Button Flex Cable SM T800 T801 T807
$4.99
LCD Screen LVDS Flex Cable Connector Apple MacBook Air 11 in A1465 13 in A1466
LCD Screen LVDS Flex Cable Connector Apple MacBook Air 11 in A1465 13 in A1466
$8.65
Flex Cables SPEAKER  Screws Insides for Apple  MacBook Retina 12 A1534 2015
Flex Cables SPEAKER Screws Insides for Apple MacBook Retina 12 A1534 2015
$60.00
ZTE Primetime K92 ATT Tablet OEM Original Flex Cable 2
ZTE Primetime K92 ATT Tablet OEM Original Flex Cable 2
$9.99
New Touch Digitizer Flex Cable For Microsoft Surface Pro 4 1724 V10 X934118 002
New Touch Digitizer Flex Cable For Microsoft Surface Pro 4 1724 V10 X934118 002
$20.99
NEW Charging Charge Port Dock Connector Flex Cable iPad Mini 2 Black + Tools
NEW Charging Charge Port Dock Connector Flex Cable iPad Mini 2 Black + Tools
$5.67
NEW Charging Charge Port Dock Flex Cable iPad Mini 1 Black + Tools
NEW Charging Charge Port Dock Flex Cable iPad Mini 1 Black + Tools
$4.67
NEW Charging Charge Port Dock Connector Flex Cable iPad Mini 1 White + Tools
NEW Charging Charge Port Dock Connector Flex Cable iPad Mini 1 White + Tools
$4.67
Flex Cable Interface for Texas Instruments TI99 4A Computer
Flex Cable Interface for Texas Instruments TI99 4A Computer
$49.95

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